Ice Cream Overrun Adjustments: Taylor Understanding Gravity vs. Pump Machines
Ice cream quality is influenced by many factors—mix formulation, freezing temperature, and one of the most important yet often misunderstood variables: overrun. Overrun refers to the amount of air incorporated into ice cream during the freezing process. Adjusting overrun properly affects texture, yield, flavor perception, and overall product consistency.
For operators using soft-serve equipment, the two most common machine types—gravity-fed and pump-fed freezers—introduce air differently. Understanding how each system controls overrun is key to producing the desired product.
What Is Ice Cream Overrun?
Overrun is the percentage increase in volume of ice cream compared to the original liquid mix due to the incorporation of air
Product Overrun Calculator
Calculate the overrun percentage of your product
Ounces (oz)
Grams (g)
oz
oz
Enter values above to calculate overrun percentage
Example:
1 gallon of liquid mix produces 1.5 gallons of finished ice cream
Overrun = 50%
Air is not just filler—it contributes to:
Smooth, creamy texture
Proper melt characteristics
Balanced flavor release
Efficient product yield
Too little air creates dense, icy ice cream. Too much air produces a weak body and flavor.
Gravity-Fed Machines
Gravity machines rely on natural airflow and mix flow into the freezing cylinder without mechanical air injection. Air is pulled into the mix as the beater rotates and freezes the product.
Typical Overrun Range
20% – 40% overrun
Most common operating range: 25% – 35%
Characteristics
Advantages:
Rich, dense product
Strong dairy flavor
Simple machine design
Lower maintenance
Limitations:
Less control over air incorporation
Lower yield compared to pump systems
Overrun may fluctuate with mix viscosity and temperature
Overrun Adjustment Methods
Operators can influence gravity machine overrun by:
Adjusting draw rate
Monitoring hopper mix levels
Ensuring proper mix viscosity
Maintaining clean air intake passages on fill tubes
Following replacement schedule on beater scraping blades
Because gravity systems depend on natural airflow, adjustments are somewhat indirect compared to pump machines.
Pump-Fed Machines
Pump machines use a mechanical air/mix pump to inject a controlled amount of air into the mix before it enters the freezing cylinder. This allows much more precise control of overrun.
Typical Overrun Range
60% – 100% overrun
Most common operating range: 55% – 85%
Some specialized setups may reach up to 110%, but most operators stay below 100% to maintain product quality.
Characteristics
Advantages:
Highly consistent overrun
Greater production yield
Adjustable air-to-mix ratios
Better control for different product styles
Limitations:
More mechanical components compared to gravity-based machines
Regular pump maintenance
Adjusting Overrun on Pump Machines
Pump machines typically allow adjustment through:
1. Mix pump cap or mix valve body Controls how much air enters the mix
2. Mix viscosity Mix temperature can affect overrun.
Operators should adjust gradually and measure product density to confirm results.
Product Style and Target Overrun
Different soft-serve styles require different overrun levels.
Product Style
Typical Overrun
Premium soft serve
40% – 60%
Standard soft serve
60% – 80%
High-yield commercial
80% – 100%
Gelato-style soft serve
20% – 35%
Gravity machines naturally align with premium or gelato-style products, while pump machines are commonly used for standard commercial soft serve.
Why Overrun Control Matters
Proper overrun management ensures:
Consistent texture
Correct portion weight
Controlled food cost
Stable melting behavior
Consistent customer experience
Even small adjustments—5–10% changes—can noticeably affect product quality.
Final Thoughts
Both gravity and pump soft-serve machines can produce excellent ice cream when operated within the correct overrun ranges.
Gravity machines: best for dense, rich products (20–40% overrun)
Pump machines: ideal for controlled, higher-yield production (50–80% overrun)
Understanding how each system incorporates air allows operators to fine-tune texture, flavor delivery, and profitability.
Ultimately, the goal is not simply adding air—but achieving the right balance between creaminess, structure, and yield.
Spring Is Almost Here, Is Your Soft Serve Equipment Ready?
Warmer weather is right around the corner, and so are longer lines. If your Taylor machine has been sitting idle or running light through the winter months, now is the time to get it dialed in before the rush hits.
A quick seasonal tune-up can make the difference between a smooth opening week and a service call when you're slammed on a Saturday afternoon. The good news? It's easier than you think.
Start with a tune-up kit. Our model-specific kits include the o-rings, seals, lubricant, and brushes your machine needs to run at peak performance. No hunting for individual parts — just open the box and get to work.
Check your wear parts. Scraper blades and gaskets wear down over time. Replacing them before the season starts means fewer surprises when things get busy.
Stock up on essentials. Brushes, sanitizer, and lubricant: the basics that keep your machine clean, safe, running right, and save electricity.
The best part? We're offering free shipping on your first two orders at our parts site. Whether you need a full tune-up kit or just want to top off your supply shelf, it's a great time to stock up.
Don't wait until opening day to find out something needs attention.
Sign in, register, and shop tune-up kits and parts now at parts.taylorproducts.net, or call at 800-633-1157 and choose option 2.
What's New At Taylor Products: The Newly Redesigned CrunchiCreme
Introducing the newly redesigned CrunchiCreme by Flavorburst, back by popular demand! Watch the videos below to learn more about this amazing add-on!
What's New At Taylor Products: Wilson Pumps
Discover what's new at Taylor Products! Explore Wilson Pumps and elevate your soft-serve game, perfect for crafting and serving your customers’ favorite artisan treats, mixed with fresh fruit, nuts, peanut butter and more!
What's New At Taylor Products: 24 Quart Emery Thompson
What if one machine could help you create both authentic Italian ice, premium ice cream, gelato, sherbet, artisan products (dairy-free, vegan), and any flavor that you can imagine?
The 24 Quart Emery Thompson makes it possible. In our latest video, we demonstrate how this machine can create two distinct menu offerings: refreshing strawberry Italian ice and rich, creamy strawberry ice cream.
Both recipes showcase the machine's versatility and efficiency – delivering consistent, high-quality results that set your business apart from the competition.
See the Emery Thompson in action in one of our two showrooms.
Meet the Taylor Ram: Efficient Frozen Food Dispensing for Fries, Nuggets & More
In busy commercial kitchens and quick-service restaurants, speed and consistency are everything—especially when serving high-demand favorites like frozen fries and chicken nuggets. The Taylor Ram Frozen Food Dispenser is built to streamline this process, delivering fast, portion-controlled dispensing that keeps service moving and food quality intact.
Whether you're outfitting a fast-food kitchen or a self-serve station, the Taylor Ram helps you handle frozen foods with precision, hygiene, and ease.
What Is the Taylor Ram?
The Taylor Ram is a high-performance frozen food dispenser designed to store and dispense items like French fries, chicken nuggets, and other popular frozen snacks. It simplifies prep, reduces waste, and improves workflow—ideal for high-volume food operations.
Key Features of the Taylor Ram
Frozen Food Precision Keeps products like fries and nuggets at ideal frozen temperatures until ready for use, maintaining texture and taste.
Portion Control Dispensing Dispenses consistent amounts with every pull or push—helping manage inventory and reduce over-serving.
Fast & Hygienic Operation Touch-friendly interface and smooth dispensing reduce handling and improve kitchen hygiene.
Easy to Clean Designed with food safety in mind, featuring removable components and wipe-down surfaces for quick sanitization.
Compact, Durable Design Built to withstand the demands of fast-paced kitchens while saving valuable counter space.
Perfect for:
Quick-Service Restaurants (QSRs) – Speed up prep of fries, nuggets, and snack items during peak hours.
Concession Stands – Serve crowd-favorites faster with less mess.
School & Hospital Kitchens – Improve portion control and food safety.
Convenience Stores & Gas Stations – Enable self-serve frozen snack solutions for on-the-go customers.
Why Choose the Taylor Ram?
The Taylor Ram gives operators a smarter, cleaner, and faster way to handle high-demand frozen foods. Benefits include:
More efficient kitchen workflow
Reduced product waste
Better portion consistency
Enhanced food safety compliance
Ready to Upgrade Your Kitchen?
Take control of frozen food dispensing with the Taylor Ram—designed for fries, nuggets, and the speed your kitchen demands. Visit TaylorFoodservice.com or contact your authorized dealer to learn more and schedule a demo.
Taylor Ram – Engineered for fast, consistent frozen food dispensing. Because your customers—and your kitchen—deserve better.
What's New At Taylor Products: Icetro Self-Serve and Frozen Beverages with Flavorburst
Summer is finally here, and Taylor Products is excited to introduce some innovative new offerings to help your business thrive this season! From state-of-the-art soft serve to refreshing frozen beverages, we've got everything you need to delight your customers and simplify your operations.
Introducing the Icetro ISI-271—fully automated self-service soft serve at the touch of a button! Whether your customers prefer cones or cups*, the ISI-271 simplifies serving by dispensing perfect portions every single time, automatically.
Beyond its convenience, the ISI-271 features advanced heat treatment technology that significantly extends cleaning intervals. This means fewer interruptions and more uptime for your business. To make your life even easier, Taylor Products offers the exclusive Brush Butler regular cleaning program, so you can say goodbye to cleaning hassles and hello to consistently smooth operations.
Frozen Beverages with Flavorburst Syrup Options
Everyone loves the classic taste of lemonade or the timeless blend of lemonade iced tea. Now, imagine offering these refreshing beverages with a customizable flavor options—and even an optional spiked version! If you already have a Taylor Frozen Beverage machine, you can easily add a Flavorburst option and increase your menu signature and LTO offerings!
With our world-famous Flavorburst system, you can effortlessly create both alcoholic and non-alcoholic frozen beverage favorites. Delight your customers with options like strawberry lemonade, peach iced tea, or mango-infused concoctions, all made possible with just a simple touch of a button. Expand your menu, attract a broader audience, and enhance your beverage offerings this summer with the power of Flavorburst.
Enhance Your Summer with Taylor Products
Stay ahead of the competition by embracing these cutting-edge innovations from Taylor Products. Whether you're looking to streamline your service with the Icetro ISI-271 or captivate your customers with exciting frozen beverage flavors, we’ve got your summer covered.
Contact your Taylor Products representative today to discover how these new solutions can elevate your business this season!
*Not all size cups and cones will work.
What is Flavor Burst and How Can It Help My Business?
The Flavor Burst® system integrates seamlessly with your current soft serve equipment, enabling you to infuse a variety of flavors into your products. By injecting concentrated flavorings throughout the soft serve as it's dispensed, Flavor Burst® creates a visually appealing and delicious treat that captivates customers. With the ability to offer up to 8 flavors—or even more with expansions—you can cater to diverse tastes and preferences.
Key Features and Benefits
Diverse Flavor Selection: Choose from an extensive range of flavors, from timeless classics like Chocolate and Strawberry to unique options such as Pistachio, Birthday Cake, and Butter Pecan. This variety allows you to keep your menu fresh and exciting.
Customizable Combinations: The system allows for flavor blending, enabling customers to enjoy personalized combinations. This flexibility enhances the customer experience and encourages repeat visits.
Easy Integration: Flavor Burst® is designed to attach directly to your Taylor soft serve machines, making the upgrade process straightforward without the need for extensive modifications.
User-Friendly Interface: Equipped with a Color Touch Panel, the system offers an intuitive interface for both operators and customers. Features include customizable flavor names, promotional videos, and multilingual support, enhancing usability in diverse settings.
Efficient Maintenance: The system includes a sanitizer tank for simple clean-in-place sanitation of the spout, syrup lines, pumps, and bag connectors, ensuring hygiene standards are easily maintained.
Business Advantages
Integrating the Flavor Burst® system into your Taylor machines offers several business benefits:
Increased Revenue: By diversifying your flavor offerings, you can attract a broader customer base and encourage upselling, leading to higher sales volumes.
Competitive Edge: Offering a wide array of flavors sets your business apart from competitors with more limited selections, positioning you as a go-to destination for customized soft serve treats.
Enhanced Customer Engagement: The ability for customers to create personalized flavor combinations fosters a more interactive and enjoyable experience, boosting customer satisfaction and loyalty.
Conclusion
The Flavor Burst® system is a game-changer for businesses aiming to elevate their dessert offerings. By seamlessly integrating with Taylor soft serve machines, it empowers you to deliver a diverse and customizable menu that meets the evolving preferences of your customers. Investing in this innovative system can lead to increased customer satisfaction, repeat business, and a notable boost in your bottom line.
Air-Cooled vs. Water-Cooled Taylor Machines: Making the Right Choice
When investing in a Taylor soft serve machine, one critical decision is choosing between air-cooled and water-cooled models. Each cooling system has distinct advantages and considerations. Here's a breakdown to assist you in making an informed choice:
Air-Cooled Machines
Advantages:
No Water Supply Needed: Air-cooled machines dissipate heat using ambient air, eliminating the need for a water connection.
Flexible Installation: Without plumbing requirements, these machines offer more versatility in placement within your establishment.
Considerations:
Ambient Temperature Sensitivity: Hot environments may reduce efficiency, strain other equipment and AC units
Heat Dispersion: They release warm air into the room, potentially impacting the comfort of your workspace.
Water-Cooled Machines
Advantages:
Water Cooling: Water-cooled systems run quieter and don’t give off heat into the stores space.
Stable Performance: Less influenced by ambient temperatures, making them suitable for warmer climates or confined spaces.
Considerations:
Water Usage: These machines generally can use ¾ gallon of water per minute under full load. They need a good cool water supply source, raise environmental concerns in some towns. Not recommended for well water supply.
Installation Requirements: Access to plumbing is necessary ¾ inch GHT cold water with shut off and forced drain.
Making the Choice
Your decision should align with your business's operational environment and priorities. If water costs are a concern or plumbing access is limited, an air-cooled machine may be more practical.
Conclusion
Both air-cooled and water-cooled Taylor machines are designed to deliver exceptional performance. Assessing your establishment's specific needs and constraints will guide you to the cooling system that best supports your business objectives.
Understanding Taylor Soft Serve Machine Capacities: Finding the Perfect Fit for Your Business
High-Capacity Machines
Types of Businesses that need High Volume: Ice Cream Stores that serve lines of customers and make Ice Cream cakes and novelties, Boardwalk stands, Sporting events and specialty shops.
High capacity machines products rapid servings of cones and cups one after another and can be considered continuous freezers.
Medium-Capacity Machines
Ideal for expanding your menu offerings or adding a 3rd and 4th flavor in a high volume business. Coffee shops, Deli’s, IC Stores, Convenient stores, Bowling alleys and many types food service businesses.
Medium Capacity produce limited draws on demand. Limited to 7-15 draws in a row before the product is altered
Low-Capacity Machines
Great for smaller operations with limited day period sales. Plug and play electric hookup. Café’s, Coffee business, and Specialty shops
Limited capacity four to eight 4 oz servings on demand.